Conduron 33

CONDURON 33

Stop-Off Paint for Deep Carburizing in Gas
for Case Depths up to 5 mm

  • Characteristics

    CONDURON 33 is extremely effective as a stop-off paint for all kinds of gas carburizing. It is particularly suitable for deep case carburizing up to depths of approx. 5 mm (0.2"). As a benefit over normal silicate base protective paints CONDURON 33 provides enhanced adherence to the steel surface.

    The main field of application of CONDURON 33 is the local protection against carbon pickup of heavy gears, axles, shafts etc. during deep carburizing.

    CONDURON 33 provides

    • easy application by painting or automatic feeding systems
    • exact limitation of the coated area
    • excellent adherence to the steel surface.

    Since after heat treatment the residues of CONDURON 33 are not soluble in water, alkaline solution or solvents, they are removed mechanically by shotblasting or steelbrushing. CONDURON 33 is free of any solvents, which is an important feature in respect of health and safety regulations as well as protection of the environment.

Application

Prior to painting, the surfaces of the components to be protected must be cleaned thoroughly by either a vapor degreaser or a detergent washer, so that the parts are free of oil and grease. Also they must be free of rust and oxide layers. CONDURON 33 should be applied at normal room temperature. At temperatures below +10°C it would thicken to an extent that it would not be paintable any more . Before applying, stir the contents of the CONDURON 33 tin thoroughly.

As received, CONDURON 33 is suitable for application by painting with a fine hair flat brush.

Two coatings of CONDURON 33 are required for optimum protection.

Apply a first coating of CONDURON 33 thin and as evenly as possible. The coating should be allowed to air dry thoroughly. After that, a second coating is applied in the same manner which must again be thoroughly dry before the parts are put into the furnace.

Total drying time

Total drying time which strongly depends on coating thickness, ambient and part temperature, atmospheric humidity etc. can range from approx. 3 to 8 hours. For effective protection it is important to have the coating thoroughly dried as mentioned above before heat treatment is started. This can be checked by "fingernail test".

During use, with the can open, CONDURON 33 has a tendency to thicken due to evaporation of the liquid vehicle in the paint. Normal consistency can be restored by adding small amounts of "Special Thinner for CONDURON 33". Please note that overthinning would impair the effectiveness of the paint.

Removal of Residues after Heat Treatment

After carburizing and subsequent quenching, residues of CONDURON 33 can be removed by
shotblasting or steelbrushing. They are not soluble in water or solvents.

Cleaning of Equipment

As mentioned above, CONDURON 33 cannot be resolved or washed off after drying. So immediately after use, CONDURON 33 cans should be tightly resealed and the brushes cleaned with water. If painting is interrupted for any length of time, the brushes should be set in water to prevent drying of the bristles.

Storage

CONDURON 33 tins shall be stored in a dry cool place. Prevent from freezing.

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CONDURON 33

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Instructions

CONDURSAL Z0095 Instructions For Use:
Condursal Z0095 provides excellent protection for steel components against oxidation during heat treatment up to temperatures of 1600° F maximum. Condursal Z0095 is easy to apply, residues can be easily removed by washing in hot water.

Surfaces of the work pieces to be protected must be free of oil, grease and dirt, which can be achieved by alkaline washing or degreasing with chlorinated solvents.

Prior to using Condursal Z0095, it must be thoroughly mixed. The paint can then be applied with a brush or by immersion. Flat brushes with soft bristles are best suited for brush application.

The paint must be applied in a continuous coat of even thickness of .008" to .012".

Normally one coat is sufficient for effective protection.

For optimum protection, it is necessary that the coating be completely dry before placing parts into the furnace. Drying time will vary depending upon temperature and atmospheric humidity. Normal drying time is one to three hours.

If the paint becomes thickened in the course of time due to evaporation, the addition of Condursal Thinner will restore the normal viscosity. The paint should be thinned only to such an extent that it can again be coated like semi-fluid oil paint; an excessive thinning would impair the protective effect of Condursal Z0095.

Removal of Residues:
After heat treatment, the residues of Condursal Z0095 can easily be removed by washing in hot water.

Cleaning of brushes and other equipment:
For cleaning brushes, it is recommended that Trichlorethylene or Condursal Thinner be used, but NEVER water.

Storage:
The can must be tightly sealed after each application, and prevented from freezing.

SDS